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Louisa Draack
Technischer Vertrieb Anlagenbau
Dr. Marius Gipperich
Technischer Vertrieb Systemtechnik
Industry-standard ultrashort pulse laser with up to 20 watts average power (IR)
Ultra-short pulse laser suitable for industrial use with up to 100 watts average power (IR)
USP laser beam sources have experienced an enormous scaling of the average laser power in recent years. In the research environment, beam sources with more than 1,000W are already available here. In fact, the integration of these beam sources presents the integrators with numerous challenges for safe operation, optical quality, availability, control and peripheral equipment of the machine. Pulsar Photonics has many years of experience in the power scaling of processes, necessary system technology and qualification of USP beam sources above 100W and developed machines for well-known laser institutes.
Industrial short-pulse fiber laser with up to 100 watts average power (IR)
Pulsar Photonics uses its own high-performance CAM solution to prepare machine and vector data (CAM data) for 2.5D laser processing PhotonicVectors . The software with a graphical user interface allows volume models to be loaded, which can then be broken down into layers, scan vectors and axis infeeds in line with the process. As a result, the user receives a finished job file that can be loaded directly into the PhotonicElements machine software and executed there. In addition to a large number of basic settings for 2.5D laser structuring, the following functions are suitable for your application:
Iterative control of the beam position to a target value to compensate for the drift of the beam position of a laser beam source. The beam position is measured by two camera systems integrated in the beam path, the manipulation of the beam position by two motorized beam deflectors. The control is triggered, for example, by the user or a software command
The Condition Monitoring System (CMS) consists of various sensors and actuators that can monitor and regulate machine states.
The range of services of the CMS includes:
The data can be visualized and processed with the PhotonicAssist software.
Machine-integrated measuring technology for the measurement of components directly in the machine after processing
TM-R2: Area-measuring 3D topography measuring device mounted on an additional, separate Z-axis with 100 mm travel
The measured data can be found in the software PhotonicsSurfaces be evaluated. The software PhotonicSurfaces enables the export of the measurement data in ASCII format (point cloud format).
Control of the laser power via an integrated power sensor at workpiece level for USP laser radiation of the wavelengths IR + VIS and up to an average laser power of 350 W.
Iterative control of the power of a laser system to a target value based on the measured values of a power sensor. System parameters depending on the laser beam source used.
Rotary swivel unit for positioning cylindrical or 3D components under the processing head. Customer-specific designs are possible, for example a simple rotary axis for machining cylinders or a rotary swivel unit for complete freedom of 3D positioning.
Precision button for tactile determination of the focus position and automatic focus position adjustment
Software-based component of the Tool Center Point Management for easy switching between different tool positions. Optional: 3D measuring probe
Depending on the components used, various fixings can be used, for example
Powerful extraction and filter system for capturing the laser smoke and the ablated particles in the immediate vicinity of the process zone.
Equipped with an activated carbon fine filter and an extensive PC interface, the machine control regulates the switching on and off and the monitoring of the suction.
The filter system consists of an add-on device with several filter stages and simple cassette handling.
Control elements and filter access on the front as well as via the software Photonic Elements
When using powerful USP laser beam sources, especially femtosecond lasers, for material processing, X-rays can arise in the ablation process from the area of the ablation zone. X-ray protection for the outside area of the facility is therefore mandatory.
All laser machines from Pulsar Photonics have a uniform machine design with sufficiently dimensioned material thickness and undercut sheet metal connections to safely contain the X-ray radiation inside the machine.
The additional equipment for X-ray protection includes a retrofit kit for the laser protection window and proof of protection. Pulsar Photonics checks the need for a retrofit kit for each machine configuration.
Call our customer hotline personal contact person ready for your inquiries. This is how we ensure our qualified availability and transfer your inquiries to the right and available technical staff.
We support you with general questions as well as with software support, process development or operator training. As an alternative to the hotline, our customers use the online ticket system for quick service inquiries.
There are no additional costs for using the customer hotline or the ticket system.
Maximize the availability of your system by having possible malfunctions remedied quickly and securely - with remote support (formerly Teleservice).
After your approval, our trained service experts switch to your system via secure remote access.
In this way, you benefit from a quick fault diagnosis and solution - without the need for a technician on site.
With your service ID you receive support from the Remote support . Our service experts support you over the phone or, after your approval, get access to the machine control. You can continue to monitor and end the service on the machine yourself.
Since 2016, all RDX machines have video monitoring of the process zone. Training, practical assistance with programming, error diagnosis and process monitoring are technically easy.
Benefit from quick error diagnosis and resolution with remote support. You can maximize your machine availability cheaply and without on-site staff.
Remote support is billed directly to the workload or in quotas using your service ID.
The commissioning of your laser machine, the machine relocation, laser technical measurements, training, a product change on the machine or the planned cleaning and maintenance on site.
Depending on the scope, material nature and service location, we send our specialists by train, service car or worldwide by plane.
Our service staff has many years of practical professional experience in laser technology, their own access to remote support and an extensive inventory of beam guidance components, laser optics, general consumables, tools or entire spare parts packages are available for use on site.
2D scanning system for Scanning and Positioning in the working plane with high dynamics
Machine-integrated system for static Beam shaping or Multi-beam distribution in the working plane
Machine-integrated beam shaping system to generate freely configurable beam distributions.
Allows use as a photonic tool magazine with predefined beam shapes.
In addition, the FBS comes with a Galvanometer scanner equipped so that the generated intensity distribution can be scanned over the workpiece.
These combined tools in a single system open up new avenues in laser micromachining: faster, more flexible and more efficient .
Easily integrated and powerful extension for every galvo scanning system.
By simply exchanging the lens for the MSE, the system can be expanded into a microspot scanning system and thus Focus diameter of less than 4μm can be achieved with an IR or VIS laser
2D-Scan-System zum Ablenken und Positionieren in der Bearbeitungsebene mit hoher Dynamik
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